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Beater Unit:

This type unit gives a high production in the coir industry.  The husks are beaten down to husk pieces and fibre is extracted from the husk pieces using beating principle. This is the machine which people are very much interested due to low maintenance.

Based on customers’ production requirements, we have different designs to satisfy them by quantity and quality of the fiber produced. Mostly when we go for high production in single unit the quality of the fiber may deteriorates a little.

 

Machine Specifications (for 5 tons fibre output / 8 hours):


Buster:

Buster is used to break the husks down to husk pieces using beating principle. This way, the husk pieces get soaked quicker and the load on the decorticator reduces when compared with the whole husks.

Buster

POWER : 60H.P. – 1440 RPM
HEIGHT  : 1600 mm
LENGTH  : 1450 mm including motor size
WIDTH : 1570 mm
CAPACITY : 5,000 to 5,500 husk / hr


Polisher set (Decorticator):

First Polisher is used to extract fibre from the crushed, soaked and squeezed husks using beating principle. Here, the extracted fibre is also cleaned to some extent.

Second Polisher is used to thoroughly clean the partially cleaned fibre obtained from the first Polisher. Beating principle is used for fibre cleaning.

These two polishers are fixed side by side on the same frame and the first ones outlet is fixed to the seconds’ inlet. The two main purposes of combining the two machines is to

  • Reduce the labor and power.
  • Reduce the time taken in this ongoing process.

Polisher-set


POWER : 50 H.P  1440 RPM for first polisher
40 HP 1440 RPM for second polisher
HEIGHT  : 2100 mm
LENGTH  : 4500 mm
WIDTH : 3100 mm
CAPACITY : 5,000 to 5,500 husk / hr (or) approx.4.5 tons of fibre / 8hr shift.


 

Fibre Screener:

The screener is used to separate the mixed fibre, obtained from the decorticator and beater, from baby fibre and pith. The screened fibre is then taken to the drying yard or dryer for drying.

Fibre-Screener

POWER : 2 H.P. – 720 RPM
HEIGHT  : 3060 mm
LENGTH  : 3725 mm
WIDTH : 2000 mm
CAPACITY : 5 tons of  screened fibre / 8 hr

 

 

 

Baling Press:

The dried fibre is made into bales, each bale weighing 30 – 35 kg.

Baling-Press

POWER : 5 H.P. – 1440 RPM
HEIGHT  : 2500 mm
LENGTH  : 1160 mm including motor size
WIDTH : 1050 mm
CAPACITY : 12 bundles of 35 kgs. / hr


 

 

 

Conveyor System for Buster Decorticator Unit:

The complete conveyor system for buster decorticator unit consists of 15 sets of conveyors as detailed below:

 Description Quantity Motor(per conveyor)
1 Revolving conveyor for shifting husks from husk yard to buster input conveyor. 30 ft 1 1 HP 1440 rpm
2 Buster input conveyor. 1 1 HP 1440 rpm
3 Buster output conveyor. 1 1 HP 1440 rpm
4 Choking area conveyor. 1 1 HP 1440 rpm
5 Polisher input conveyor. 1 1 HP 1440 rpm
6 Polisher output conveyor. 1 1 HP 1440 rpm
7 Fibre screener output conveyor to drying yard. 1 1 HP 1440 rpm
8 Underground main pith conveyor. 1 1 HP 1440 rpm
9 Pith screener input conveyor. 1 HP 1440 rpm
10 Screened pith output conveyor. 1 1 HP 1440 rpm
11 Baby fibre output conveyor. 1 1 HP 1440 rpm
12 Forward and Reverse conveyor for screened pith to load 2 lorries with a switch. 1 1 HP 1440 rpm