Home » Curled Coir Unit

Coir curling unit consists of a set of machineries used to produce curled ropes out of coir fibre. Curled ropes are used in coir mattresses, sofas, couches and in automobile and locomotive seats.

Hackling machine:

Hackling machine is used for fine cleaning and separation of fibre. Fibre bales are untied, sprayed with water and fed into the hackling machine. Beating principle is adapted for fibre cleaning and separation.

Hackling machine – Machine Specifications:

Hackling-machine

POWER : 10 H.P. – 1440 RPM
HEIGHT  : 1400 mm
LENGTH  : 2500 mm
WIDTH : 1400 mm
CAPACITY : 2000 Kg fibre / 8 hr shift

 

Curling machine:

Curling machine is used to produce curled coir ropes from Brown coconut coir fibre, which is cleaned and dried from the beater unit.

Salient Features:

• Robust design and construction of rotating parts with ball bearings makes maintenance free.
• Smoother running due to high quality gears and gear box used.
• Few roller parts are chrome plated for longer life.
• Safety doors with limit switches to stop the machine when door opens increases the safety of  the worker.

 

Machine Specifications:

Curling-machine

POWER : 5 H.P. – 1440 RPM & 2 H.P – 1440 RPM motors 1 each
HEIGHT  : 2060 mm
LENGTH  : 7400 mm
WIDTH : 2060 mm
CAPACITY : 1” rope: 450 Kg / 8 hrs
¾” rope: 400 Kg / 8 hrs

 

Auto feeding machine:

This machine is a new invention for our coir industry, especially for curled coir units it’s a great one as it replaces a skilled labor easily. It carries fiber from the bottom using spiked lattice which is fitted on the conveyor belt running vertically up. This fiber is fed to the curling conveyor belt using a drum which runs in the front portion of the feeding machine to pull the fiber from the spiked lattice and drop it in the channel to the curling conveyor.

Machine Specifications:

POWER : 1/2 H.P. – 1440 RPM & 1/2 H.P – 1440 RPM motor coupled to a transcend gear box.
HEIGHT  : 2060 mm
LENGTH  : 7400 mm
WIDTH : 2060 mm
CAPACITY : 60kg / hr

 

Curling Winding Machine:

 

Winding machine is used to wind the curled rope into uniform predetermined size bundles from the spoon bundles from the curling machines. It is done for the easier load ability. This machine contains 2 different parts – rewinding device run by one hp motor and unwinding spool. The winding can be done manually also, which needs more effort and work from the operator side.

Curling-Winding-Machine

POWER : 1H.P. – 1440 RPM
HEIGHT  : 1400 mm
LENGTH  : 2500 mm
WIDTH : 1400 mm
CAPACITY : 60 bundles / 8 hr shift